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Cabinet Cooling System

PLC Group designs advanced Cabinet Cooling Systems that integrate intelligent control, energy optimization, and AI-driven monitoring for critical ICT environments such as telecom shelters, modular data centers, and control enclosures. Built on our extensive expertise in cooling automation and remote infrastructure management, these systems ensure thermal stability, energy efficiency, and operational continuity—no matter the complexity of your setup regardless of the complexity of the setup.

Why Are Server Cabinet Cooling Solutions Critical?

Cabinets and enclosures in ICT and industrial facilities continuously generate high thermal loads. When unmanaged, this heat can compromise uptime, reduce equipment lifespan, and inflate energy bills If not properly managed, this heat can lead to downtime, reduced equipment life, and higher energy costs. PLC Group’s server cabinet cooling solutions are engineered to maintain consistent temperature and humidity while optimizing energy use through intelligent sequencing and predictive analytics.

Our systems support both intelligent and non-intelligent HVACs, enabling complete flexibility for mixed equipment environments.

What Defines PLC Group’s Cabinet Cooling System?

Our Cabinet Cooling System is an end-to-end thermal management solution that supports multi-vendor integration and AI-based control to ensure the right cooling response at the right time.

Key Features

  • Multi-Vendor Support – Integrates wall packs, split HVACs, packaged/split free-air cooling boxes, CRAC units, in-row cooling, chillers, pumps, and more.
  • Intelligent & Non-Intelligent HVAC Control – Universal system architecture compatible with both legacy and smart cooling assets.
  • Adaptive Cooling Setpoints – Automatically adjusts temperature thresholds for optimal cooling and power efficiency.
  • Ongoing Optimization – AI/ML algorithms continuously analyze temperature trends and equipment performance to fine-tune energy use.
  • Remote Troubleshooting – Enables diagnostics, firmware updates, and alarm resolution from a centralized interface.
  • Predictive Maintenance – Identifies potential failures early using pressure, temperature, and filter performance data.
  • Hotspot Identification – Detects and mitigates local thermal spikes in real time.
  • Seamless Integration – Connects directly with PLC Group’s RMC and AxIn platforms via Modbus, SNMP, BACnet, or MQTT protocols.

 

How Does the Cabinet Cooling System Work?

The system combines mechanical efficiency with data-driven automation:

  1. Thermal Sensing and Analysis – Real-time temperature, humidity, and airflow data from cabinet sensors feed into the PLC controller.
  2. Adaptive Cooling Logic – Intelligent algorithms calculate setpoints to maintain precise thermal balance while minimizing energy draw.
  3. Free Cooling HVAC Mode – Utilizes ambient air through packaged or split systems to reduce compressor runtime and save up to 80% on cooling energy.
  4. Optimization Layer – AxIn AI module processes data for energy utilization trends, EER/PUE improvement, and maintenance planning.

Remote Access and Reporting – Operators monitor, configure, and troubleshoot remotely through a unified web dashboard.

Benefits of PLC Group’s Server Rack Cooling System

  • Energy Efficiency – Reduces site cooling costs by 20–35% through intelligent load sharing and free cooling HVAC integration.
  • Improved Uptime – Consistent cabinet temperatures minimize downtime and hardware stress.
  • Reduced Maintenance Costs – Early detection of filter clogs, component wear, and airflow blockages prevents unplanned outages.
  • Operational Intelligence – Historical performance data helps refine resource allocation and long-term capacity planning.
  • Optimized PUE and EER – Advanced AI-based control enhances cooling efficiency while lowering the total cost of ownership.
  • Sustainability-Driven Design – Supports ESG and energy reduction goals without compromising reliability.

Integration with PLC Group’s RMC and AxIn Platforms

The Remote Monitoring & Control (RMC) platform consolidates all cooling assets under one interface, allowing multi-site operators to track, optimize, and maintain infrastructure seamlessly.

  • Real-time dashboards for airflow, temperature, and humidity.
  • Automated alerts for filter replacement, high-load zones, or HVAC malfunctions.
  • Secure cloud connectivity with role-based access and data encryption.
  • Predictive analytics through AxIn Actionable Intelligence, turning raw data into operational insights for continuous improvement.

Why Choose PLC Group?

  • Proven expertise across telecom, data center, and industrial infrastructure.
  • Exclusive Canadian value-added reseller of AIRSYS cooling systems.
  • Over 10,000 global RMC deployments.
  • AI-based energy optimization delivers measurable efficiency gains.
  • Scalable from edge sites to hyperscale environments.

Industries We Serve

  • Telecommunications – Precision cooling for tower sites, shelters, and switching facilities.
  • Utilities and Renewable Energy – Environmental control for substations and smart grids.
  • Public Safety Networks – Continuous operation for mission-critical communications hubs.

 

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Partner with PLC Group for
Smarter Cabinet Cooling

PLC Group’s Cabinet Cooling Systems combine AI-powered control, multi-vendor interoperability, and real-time optimization to create the most efficient and reliable cooling infrastructure available today. Designed for scalability and precision, our solutions redefine energy efficiency and operational visibility across ICT environments.

Get in touch with PLC Group to learn how our intelligent cabinet cooling systems can optimize performance and energy use across your mission-critical facilities.

Let’s build a smarter, more sustainable cooling solution together.

FAQ

Frequently Asked Questions

PLC Group’s cabinet cooling systems use adaptive cooling setpoints and precision airflow management to maintain stable temperature and humidity across your racks and enclosures — even under fluctuating IT loads. This ensures consistent performance and equipment protection.

PLC Group’s platform supports multi-vendor integration, including wall packs, split HVACs, free-air cooling boxes, CRAC units, chillers, and pumps. It connects seamlessly with both intelligent and non-intelligent equipment, providing complete flexibility.

PLC Group’s adaptive cooling logic automatically adjusts setpoints based on real-time thermal data. This minimizes compressor usage, enhances system efficiency, and improves your overall Power Usage Effectiveness (PUE).

With PLC Group’s RMC dashboard, you gain centralized visibility into temperature trends, alarms, and equipment performance. The platform also supports remote troubleshooting and configuration to keep your operations running smoothly.

Yes. PLC Group’s cooling systems are designed with redundancy and automated control sequencing to ensure continuous operation during maintenance or component outages — preventing any thermal interruptions.

PLC Group’s Free Cooling HVAC systems use ambient air whenever outdoor conditions allow, significantly reducing compressor runtime and lowering cooling energy costs by up to 80%.

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