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Generator Monitoring & Control

Cooling Monitoring Optimization

Key Generator Challenges for MSOs

MSOs must keep networks running during outages, but generators often fail due to fuel issues, leaks, weak batteries, and block heater faults. Manual testing and site visits are costly, risky, and difficult—especially in extreme weather or strict safety conditions.

These challenges lead to higher operating costs, safety risks, and unexpected generator downtime. PLC Group’s Platform helps eliminate these issues with real-time visibility and automation.

OPEX Reduction

energy and maintenance costs reduced

Predictive Maintenance

based on trends and analysis

Theft Prevention

protection of assets and fueling

Budget Forecasting

for fuel and assets

Key Features​​​

  • ATS control
  • Block heater control
  • Block temperature
  • Fuel monitoring and alerts
  • Generator run hours
  • Generator battery monitoring
  • Generator failure alerts
  • Maintenance alerts
  • Mains power failure
  • Remote exercise and remote ON/OFF

Reliable Backup Power

Backup generators are a critical part of the facilities infrastructure to ensure network availability. Depending on the geographical region, there are many issues associated with backup generators such as fuel theft, leakage, generator frequent exercise, failing batteries and inefficient block heaters.

PLC’s generator and fuel monitoring & control solution provides a comprehensive solution to manage these issues in real-time and eliminates the need for site visits or other expensive security measures. Our solution works with different types of gensets from various manufacturers.

Reliable Backup Power
Multi-Vendor Integration

Multi-Vendor Integration

Our generator and fuel monitoring & control solution supports both intelligent and non-intelligent (legacy) generators including Generac, Kohler, Caterpillar, Cummins, John Deer, Deep Sea, etc. This solution helps in capacity planning based on generator load and to remotely test the generators and schedule maintenance alerts.

Our Solution

PLC has made its mission to enable Telecom companies to safely and reliably maintain their facilities network using Remote Control and Monitoring. The added benefits are the OPEX reduction requiring less driving and travel times.

A comprehensive Remote Monitoring solution was deployed, enabling the safe remote testing of the Generators to monitor the following parameters and stats on the go:

  • Real-time fuel monitoring.
  • Real-time leakage detection.
  • Real-time battery fault detection.
  • Real-time block heater energy optimization and failure detection.

All of these steps resulted in huge OPEX reduction and improvement in reliability of the Genset assets. A comprehensive report was issued from the deployed hardware and software that could provide insights into the maintenance of the assets.

Our Solution

Feature Elaboration

  • Generator Controller, Web Server, Protocol Converter And Gateway.
  • Full Remote Visibility And Control For Backup Or Primary Gensets.
  • Replace Multiple Controller From Multi Vendors With Single Unit.
  • Non Intelligent And Intelligent Generator Support.
  • Diesel, Propane And Natural Gas Monitoring.
  • Eliminate Theft With Real Time Visibility.
  • Integration With SNMP Gateways, SMS And Email.
  • Intelligent Maintenance Visits With Run Hours Measurements.
  • Eliminate Site Visits With Remote Exercise With Complete Testing And Reporting.
  • Optimize Energy With Efficient Block Heater Control.
  • Detect Genset Battery Issues With Remote Testing.
  • Schedulable Remote Testing And Reporting Reducing Site Visits.
  • Predictive Maintenance Alerts.
  • Generator Output Load.
  • Failure Alerts.
  • Energy Optimization On Block Heaters.
  • Consolidated Alarms And Incidents.

Why Us?

With many initiatives are competing for the CAPEX within the organizations, it is crucial to choose the initiatives that provide the highest Return on Investment (ROI).

Our solution was estimated to deliver the ROI of fewer than 18 months, resulting in ongoing OPEX savings, as well as the following intangible benefits:

  • Network reliability improvement
  • Improved customer client retention
  • Carbon footprint reduction
  • Safe and rapid response time in case of natural disasters
Our Solution

Generator and Fuel Monitoring & Control Solutions

Eliminate Site Visits

Schedulable Remote Testing

Energy Optimization

Multi-Vendor to Single Unit

Integration with SNMP

Increased Visibility

OEM Integration

Seamless integration to Enhance Your Products

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